Industrial research and data analysis

We turn complex operational, health and safety data into clear, evidence-based decisions that reduce risk, and optimise performance.

Big data, uncertain decisions

Modern operations generate more data than ever before – from safety systems, wearable technology, fatigue and distraction monitoring, health programs, and production systems. Yet, many organisations struggle to turn this data into reliable, evidence-based insights.

Vendor claims can be difficult to validate, internal resources are often stretched, and decision-makers need clear answers to questions such as: Does this technology work in our environment? Is this intervention improving safety or fatigue outcomes? Where should we invest next for the greatest impact?

Without rigorous research and robust analysis, it’s easy to misinterpret trends, overlook emerging risks, or invest in solutions that don’t deliver meaningful change for people or productivity.

Where industrial data meets scientific rigour

Quality and reliability are core values at Melius Consulting. Our team includes globally recognised experts in occupational health, industrial safety, and human factors, with extensive academic credentials and industry applications. Collectively, we have authored over 400 peer-reviewed journal articles, book chapters, conference papers, and industry white papers, making us uniquely equipped to deliver high-impact research and analytical solutions across diverse sectors.

Our multidisciplinary skillset enables us to tackle complex research challenges across industries. We support and lead projects such as:

Literature reviews and white papers
Systematic reviews and meta-analyses
Randomised control trials (RCTs)
Intervention-based studies
Cohort or observational studies
Cross-sectional/survey-based research

Beyond research, we specialise in extracting actionable insights from complex datasets. Our analytical services help clients optimise industry-relevant outcomes such as safety and health performance, and cost-efficiency. Recent projects include:

Evidence-based evaluations of emerging technologies, with operational recommendations for international mining companies. We have conducted such work for Rio Tinto, IGO and South32.

Data extraction and analysis from fatigue and distraction detection technologies (e.g., Driver Safety Systems (DSS)), including transparent reporting and visualisation. We have conducted such work with Mineral Resources Limited, Anglo Gold Ashanti Australia, and Fenix Newhaul.

Conducting field-based research, collecting human factors data to inform objective-based decisions in the business that benefit people and productivity. We have conducted such work for South32, Rio Tinto and elite sporting organisations.

Integrated analysis of Health, Safety and Environment (HSE) data, staffing levels, and cost metrics to reduce risk and fatigue. We have conducted such work for the Australian Submarine Company and Metro Trains Melbourne.

Ready to put the data to work?

All research, analyses and reports can be tailored to fulfil your operational needs.